JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 56
SOLUTlONS motorbike
Left: Windform® XT 2.0 top part of the front air inlet; right: Windform® RL bottom part
Inlet duct
mounted on
the bike
Front air inlet (final version) after testing. The zone where the front fork touched the
inlet duct is outlined in red
Detail of the Windform® RL bottom part of the front air inlet (flexibility) after testing
Bonding details
56
jec composites magazine / N°116 October 2017
mounted, the engineers noticed
some changes to be made, especially in the front fork area. The
soft section was too short and
the fork could touch the duct
area near the bonding overlap
when steering travel was checked
from lock to lock position.
They could also see that toward
the back of the flexible area, near
the airbox, the duct was very
close to the front wheel in the
maximum braking position.
Testing showed that when the
motorcycle was under severe
braking, the front fender contact
area on the duct in the soft part
was too large. This situation,
from the rider's point of view,
was not good because during
hard braking, the steering must
be free from movements as the
rider might need to correct the
trajectory quickly.
The amount of input from the
rider may be small, but it must
occur very smoothly and too
much contact of the front wheel
assembly gave the impression of
drag on steering. This affected
the way the rider felt on the bike.
The team and engineers decided
to change the inlet by reducing
the portion that would make
contact with the fender in order
to reduce the drag perceived by
the rider.
The Windform® RL part was
enlarged according to the second
test, and the engineers and the
rest of the team could get the
correct fit for performance.
In the final test version,
Windform® XT 2.0 was utilized
to reduce the weight of the front
and central parts of the inlet,
while the Windform® RL material was used for the flexible part
of the inlet. The two parts were
bonded together.
Bonding
Bonding SLS parts is very
important for the final prototype
as the right selection of bonding
methods and adhesives will
influence accuracy and functionality.
More information:
www.crptechnology.com
Video:
https://youtu.be/7iuC4jrFNEI
http://www.crptechnology.com
Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #116 - October 2017
Cover
Edito
Opinion: Renewable energy
Contents
NEWS
In brief
JEC Asia
Agenda
BUSINESS
Strategy - Airbus strengthens its position in China
Database - The new technical database for composites
MANUFACTURING
NDT - New flexibility in 3D digitalisation and defect detection for batch composite production
Thermoplastics - Development of a carbonthermoplastic hub for the H160 helicopter
Feature Wind energy - An increasingly efficient sector
Market news - TPI Composites agreements with Gamesa and Vestas Wind Systems
Overview - Double digit growth again for the wind energy
Focus - lnside lndia’s wind turbine industry
Testimony - Strong growth in wind energy worldwide
Process - Perfect composite parts, thanks to the «direct infusion» process and resin conditioning
Technologies - Evolution of technologies and materials used in wind turbine blade manufacturing
Resin - New products for longer blades help to cut cost
SOLUTIONS
Aeronautics - lnnovative thermoplastic composite wing rib
Bike - Taking the lead with composites
Motorbike - lnnovative SLS front air inlet made with high-performance materials
Solar energy - Ultra-light photovoltaic panel based on polyamide honeycomb technology
TECHNOLOGY
NDT - Non-destructive evaluation of the mechanical strength of a TA6V4/composite bond using LASAT
Efficiency - Cost-efficient preforming using tailored textiles
Index
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JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 68
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Cover
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 2
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Edito
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Opinion: Renewable energy
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 5
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Contents
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 7
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - In brief
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 9
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - JEC Asia
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 11
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 12
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 13
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 14
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 15
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Agenda
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 17
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 18
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Ad1
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Ad2
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Strategy - Airbus strengthens its position in China
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 20
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 21
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Database - The new technical database for composites
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 23
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 24
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - NDT - New flexibility in 3D digitalisation and defect detection for batch composite production
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 26
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 27
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Thermoplastics - Development of a carbonthermoplastic hub for the H160 helicopter
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 29
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 30
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 31
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 32
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 33
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 34
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Market news - TPI Composites agreements with Gamesa and Vestas Wind Systems
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 36
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 37
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Overview - Double digit growth again for the wind energy
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 39
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Focus - lnside lndia’s wind turbine industry
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 41
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Testimony - Strong growth in wind energy worldwide
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 43
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Process - Perfect composite parts, thanks to the «direct infusion» process and resin conditioning
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Technologies - Evolution of technologies and materials used in wind turbine blade manufacturing
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 46
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 47
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Resin - New products for longer blades help to cut cost
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 49
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 50
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Aeronautics - lnnovative thermoplastic composite wing rib
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Bike - Taking the lead with composites
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 53
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Motorbike - lnnovative SLS front air inlet made with high-performance materials
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 55
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 56
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Solar energy - Ultra-light photovoltaic panel based on polyamide honeycomb technology
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - NDT - Non-destructive evaluation of the mechanical strength of a TA6V4/composite bond using LASAT
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 59
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 60
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 61
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 62
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Efficiency - Cost-efficient preforming using tailored textiles
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 64
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 65
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #116 - October 2017 - 67
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