JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 33

sustainability

Co-creation in the wind
energy market works!
DSM, 3B-the fibreglass company, Siemens Wind Power and DTU
Wind Energy propose a new-to-the-world composite system for
making wind turbine blades, featuring easy blade manufacturing, low
weight, high stiffness, and excellent resistance to fatigue.

By
Giacomo Perfetti, ScientiSt, DSm
KarSten SchibSbye, manaGer next
Generation blaDe Project, SiemenS WinD PoWer
luc PeterS, technical ProDuct manaGer,
WinD enerGy marKet, 3b-the fibreGlaSS comPany
Povl brønDSteD, ProfeSSor Section of comPoSiteS
anD materialS mechanicS, Dtu WinD enerGy

T

he wind energy market requires
reliable wind turbines that can
generate energy without interruption and at the lowest investment
and operating cost. Consequently,
wind turbine manufacturers need
blades at competitive cost with a long
and efficient working life.

variations, and require a time-consuming post-cure for reaching optimum
physical properties. Systems based on
polyester resins are easier to process
but lack the high strength and fatigue
resistance required for this demanding
application. Moreover, blade manufacturers prefer to use resin systems
without styrene, in order to have the
best working environment for their
operators.

Sustainable innovation

Styrene-free, Cobalt-free, 40 % bio-based

The current material systems used
for making wind turbine blades are in
majority based on epoxy resins. While
they bring resistance to fatigue, these
resins are more sensitive to process

A new-to-the-world composite system
is being evaluated by Siemens Wind
Power for its next-generation wind
turbine blades. This system was introduced by DSM and 3B, with support
from DTU Wind Energy, and offers
the best of both worlds: easy resin
infusion and processing, zero styrene
emissions, and excellent fibre/resin
interaction yielding superior strength
and fatigue resistance.
The system is based on DSM's
Beyone™ 201-A-01, a resin that is
styrene-free, cobalt-free (based on

BluCure™ Technology), and 40 %
bio-based. The system also uses 3B's
novel SE3030 glass rovings. Enhanced
adhesion to the reinforcement is
achieved through an optimized sizing
applied on the glass filaments. This
sizing gives excellent fibre/resin interaction, resulting in improved composite properties that ensure long-lasting
blade operation. In addition, it has
been demonstrated that this system
can be used for making long blades
at a record speed (through faster
resin infusion and limited post-cure),
giving an increased output per mould
and an outlook for excellent process
consistency.

Excellent resistance to fatigue

No90 June - July 2014 /

jec composites magazine 33



JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014

Cover
Edito
Point of view: recycling & second life
Contents
COMPANY & BUSINESS In Brief
Recycling
Agenda of Events
APPLICATIONS
Bike
Bridge
MARKET
Thermoset resins
Germany
Carbon
FEATURE WIND ENERGY
Project
SWT
Epoxy
Flax
RTM
Process
Sustainability
LCA
RESEARCH & DEVELOPMENT
Infusion
Toughening
Damage
TECHNOLOGY & INNOVATIONS
CMC
Laser projection
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Cover
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 2
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Edito
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Point of view: recycling & second life
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 5
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Contents
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 7
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - COMPANY & BUSINESS In Brief
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 9
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Recycling
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 11
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Ad1
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Ad2
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 13
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Bike
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 15
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Bridge
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Thermoset resins
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 18
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Germany
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Carbon
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 21
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Project
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - SWT
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 24
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 25
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Epoxy
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Flax
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - RTM
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 29
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Process
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 31
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 32
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Sustainability
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 34
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - LCA
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 36
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 37
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 38
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 39
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 40
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Infusion
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 42
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 43
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 44
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Toughening
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 46
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 47
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Damage
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 49
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 50
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 51
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 52
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - CMC
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 54
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Laser projection
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 56
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - Index
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - In the world
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 59
JEC COMPOSITES MAGAZINE - Issue #90 - June/July 2014 - 60
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